IBC filling robot

Guangzhi’s GZ-IBC Robotic Filler: Automate 1,000L IBC filling at 18 units/hour with ±0.1% accuracy. ATEX/UN/FDA compliant. Zero-spill technology.

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Product Introduction: GZ-IBC Series Robotic IBC Filling System

End-to-End Automation for 1,000L IBC Tote Handling
Shanghai Guangzhi Automation’s GZ-IBC Series revolutionizes bulk liquid handling with AI-guided robotics, achieving ±0.1% gravimetric accuracy and 18 IBCs/hour throughput. Integrating robotic positioning, spill-free filling, and UN-certified stacking, this system eliminates manual labor while ensuring 99.9% operational reliability for hazardous chemicals, food-grade liquids, and pharmaceutical intermediates.

Robotic IBC Filling System


Core Technologies

  1. AI Vision-Guided Robotics

    • 6-axis robot arm with 3D LiDAR scans tote position/orientation (±0.5mm alignment)

    • e777乐彩线路检测Auto-adjusts for deformed containers and mixed SKUs

  2. Precision Gravimetric Filling

    • e777乐彩线路检测Two-stage flow control (150 → 30 L/min) with load-cell feedback (±0.1% accuracy)

    • e777乐彩线路检测Retractable lance with N₂ purging and drip recovery (product loss <0.02%)

  3. Hazardous Material Safety

    • e777乐彩线路检测ATEX Zone 1 certified: explosion-proof motors, static grounding (<10⁶ Ω)

    • e777乐彩线路检测Vapor sensors + emergency shutdown

  4. IoT Smart Control

    • 15" HMI with 50+ recipe presets, OEE dashboards, and remote diagnostics via Guangzhi SmartTote OS

  5. Corrosion-Resistant Build

    • 316L stainless steel/PVDF contact parts (FDA/EC1935 compliant)

    • e777乐彩线路检测IP66 washdown-ready (optional CIP/SIP)


Technical Specifications

ParameterStandard ModelHeavy-Chem Option
Tote Capacity1,000L (264 gal)1,500L
Filling Accuracy±0.1% (max 1,500kg)±0.15% (max 2,200kg)
Throughput18 units/hour12 units/hour
Viscosity Range1–200,000 cP1–500,000 cP
Filling Speed30–400 L/min20–300 L/min
Power Supply380V/50Hz, 5.5 kW + 0.8 MPa air
Sealing IntegrationAuto twist-lock lid clampFlange bolt tightening
Safety ComplianceATEX, UN 4H2, ISO 15848ASME BPE, GMP Grade C
Footprint (L×W×H)5,200 × 3,800 × 4,500 mm

Industry Applications

  • Chemical Processing:

    • e777乐彩线路检测Flammable solvent filling (ATEX Group IIC) with nitrogen blanketing

    • Static control for powders/resins

  • Food & Beverage:

    • e777乐彩线路检测Hygienic syrup/edible oil transfer (3A sanitary design)

  • Pharmaceuticals:

    • Sterile intermediate handling (isolator enclosure option)

  • Paints/Coatings:

    • e777乐彩线路检测Pigment homogenization during filling


Operational Advantages

FeatureBenefit
Robotic Positioning99.8% fill valve alignment; zero spills
Dual-Stage Filling40% faster cycle time vs. single-stage
Auto Lid HandlingSeals totes in 8 sec; eliminates 2 laborers
IoT Predictive MaintenanceReduces downtime by 60%
ComplianceMeets ADR/RID/IMDG transport regulations

Safety Systems

  • 360° Laser Scanning: Halts operation on human intrusion (ISO 13849-1 PLd)

  • Containment Safeguards:

    • e777乐彩线路检测Secondary spill tray (500L capacity)

    • e777乐彩线路检测Vapor detection + exhaust ventilation

    • e777乐彩线路检测Seismic anchoring for earthquake zones

  • Upgrade Modules:

    • e777乐彩线路检测Cryogenic filling (-50°C)

    • Inert gas purging for pyrophoric materials



APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

e777乐彩线路检测Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

e777乐彩线路检测Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

e777乐彩线路检测Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

e777乐彩线路检测http://glzon.en.alibaba.com/

cel: +0086 18016442021

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