Shanghai Guangzhi’s dual-head IBC filler achieves ±0.1% gravimetric accuracy for 1000L edible oils. Features N₂ blanketing, CIP & FDA-compliant design. 20 IBCs/hour throughput.
Shanghai Guangzhi Automation’s Dual-Head IBC Filler redefines bulk edible oil packaging – delivering ±0.1% gravimetric accuracy for 1000L IBC totes of olive, sunflower, and palm oils. Combining dual Coriolis mass flow meters, automated nitrogen blanketing, and EHEDG-certified hygienic design, it achieves 20 IBCs/hour while eliminating oxidation and ensuring FDA/ISO 22000 compliance.
1. Dual-Channel Precision Filling
Synchronized Coriolis Flow Meters:
Twin Emerson Micro Motion® sensors (±0.1% accuracy)
Auto-density compensation for temperature fluctuations
Zero Cross-Contamination:
Independent filling paths with dedicated CIP circuits
2. Oil Preservation System
Active Oxygen Control:
e777乐彩线路检测N₂ blanketing (O₂ <0.5% in headspace)
e777乐彩线路检测UV-light assisted deoxygenation option
Thermal Management:
Jacketed pipes maintain 15-40°C (±1°C)
e777乐彩线路检测Prevents crystallization in palm/coconut oils
3. Hygienic Excellence
EHEDG EL Class I Design:
e777乐彩线路检测316L stainless steel (Ra ≤0.8μm)
e777乐彩线路检测Self-draining surfaces (3° slope)
Automated CIP/SIP:
e777乐彩线路检测4D spray coverage (flow ≥1.5m/s)
<10 min cleaning validation
| Parameter | Standard Model | ATEX Option |
|---|---|---|
| Filling Range | 500–1000L (±0.1%) | 500–1000L (±0.15%) |
| Flow Rate | 200 L/min per head | 180 L/min per head |
| Viscosity Range | 20–500 cP | 20–400 cP |
| IBC Compatibility | Standard 1000L (1165×1165×1165mm) | Same |
| Power | 380V/50Hz, 12kW | 24VDC intrinsic safety |
| N₂ Consumption | 15 L/min @ 4bar | 12 L/min @ 3.5bar |
| CIP Cycle Time | 8 min | 10 min |
| Footprint (L×W×H) | 4800×3200×3500mm | 5000×3200×3500mm |
| Oil Type | Specialized Feature |
|---|---|
| Extra Virgin Olive Oil | Light-shielded filling (Lux <50) |
| Palm Oil | Temperature-controlled jackets (40°C) |
| Fish Oil | N₂ sparging + antioxidant injection |
| Sesame Oil | Anti-static filling (surface charge <5kV) |
15" FDA-Compliant HMI
e777乐彩线路检测Real-time dashboards:
Per-head OEE performance
Peroxide value (PV) trend monitoring
e777乐彩线路检测N₂ purity analytics
e777乐彩线路检测Blockchain batch tracing (farm-to-IBC)
Industry 4.0 Integration
OPC UA communication with ERP/MES
Predictive maintenance:
Seal wear detection
Flow meter drift alerts
e777乐彩线路检测Energy consumption optimization
Spanish Olive Oil Producer Case:
Challenge: 0.8% oil giveaway + oxidation in 1000L totes
Solution: Dual-head filler with real-time density compensation
Results:
▶ Zero giveaway (saved €280K/year)
▶ PV increase <0.5 meq/kg/month
▶ ROI in 9 months
Certifications:
e777乐彩线路检测FDA 21 CFR 110/117
e777乐彩线路检测EHEDG Certificate No. 47
e777乐彩线路检测ISO 22000:2018
CE PED 2014/68/EU
Critical Upgrades:
| Module | Function |
|---|---|
| Inline Quality Analyzer | FFA/PV/moisture (±0.05%) |
| Robotic Lid Handling | Auto-sealing with torque control |
| Aseptic Barrier | ISO Class 4 cleanroom compatibility |
| Carbon Footprint Tracker | ISO 14067 compliance reporting |
24/7 Global Response:
e777乐彩线路检测Remote diagnostics via encrypted VPN
Critical Spares Dispatch:
e777乐彩线路检测Coriolis sensors
N₂ membrane modules
Sanitary valves
Global delivery ≤48h from Shanghai/Rome/Chicago hubs
APPLICABLE BARREL TYPE
COMPANY PROFILE
e777乐彩线路检测Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
e777乐彩线路检测We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
e777乐彩线路检测Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
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e777乐彩线路检测We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
e777乐彩线路检测Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
e777乐彩线路检测We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
e777乐彩线路检测Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
e777乐彩线路检测Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
e777乐彩线路检测QQ: 429682794
e777乐彩线路检测Whatsapp: 008618016442021
E-mail: glzoncn@163.com
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