Explosion-Proof Lubricant Chemical Filling Machine for 100L– 1000L IBC Totes

Product Essence: Zero-Risk Precision in Hazard Zones

Shanghai Guangzhi Automation’s ATEX-Certified IBC Filler redefines safety for Zone 1/21 hazardous environments – filling lubricants, solvents, and aggressive chemicals into 100-1000L IBC totes with ±0.1% accuracy. Engineered with pressurized Ex d enclosures, triple-redundant safety interlocks, and closed-loop vapor recovery, it delivers 15 totes/hour while eliminating ignition risks and VOC emissions.

Core Explosion-Proof Technology

1. ATEX Zone 1/21 Certified

• Ex d IIC T4 Pressurized Panelse777乐彩线路检测: Prevents flammable vapor ingress

• Intrinsic Safety (Ex ia): Fiber-optic sensors & 24VDC circuits

• Static Dissipation: Conductive fill paths (<10⁵ Ω) + auto-grounding

2. Military-Grade Precision

• Coriolis Mass Flow Meters: ±0.1% gravimetric accuracy (OIML R117 Class 0.3)

• Viscosity Compensatione777乐彩线路检测: Real-time adjustment for 1-500,000 cP

• Thermal Stabilizatione777乐彩线路检测: ±0.02% accuracy across -30°C to 80°C

3. Zero-Emission System

• Dual-Stage Vapor Control:

• Primary: Nitrogen inerting (O₂ <0.5%)

• e777乐彩线路检测Secondary: Carbon adsorption (≥99.97% capture)

• Spill-Containment:

• e777乐彩线路检测Secondary drip tray (200L capacity)

• e777乐彩线路检测Laser-guided flange alignment (±0.5mm)

Technical Specifications

Material-Specific Engineering

Smart Safety Ecosystem

Triple-Redundant Protection

1. Gas Detection:

• IR sensors for LEL monitoring (≥10% alarm)

• Auto nitrogen purge activation

2. Mechanical Safeguards:

• e777乐彩线路检测Shear pins on overpressure (≤0.3 bar)

• e777乐彩线路检测Flame arrestors on vents

3. Data Forensics:

• e777乐彩线路检测10-year encrypted audit trail

• Blockchain incident logging

Control & Integration

15" ATEX HMI (Ex de IIC T6)

• e777乐彩线路检测Real-time dashboards:

• e777乐彩线路检测Fill accuracy analytics

• Vapor recovery efficiency

• O₂ concentration

• e777乐彩线路检测Recipe management (200+ chemicals)

Industry 4.0 Connectivity

• OPC UA for SAP/ERP integration

• Predictive maintenance alerts:

• Bearing wear

• Seal degradation

• e777乐彩线路检测Corrosion monitoring

Operational Impact

Shell Lubricants Supplier (Netherlands)

• Challenge: VOC emissions exceeding 500ppm during solvent filling

• Solution: ATEX filler with carbon adsorption vapor recovery

• Results:
  ▶ VOC emissions <5ppm
  ▶ ±0.08% accuracy
  ▶ ROI in 14 months

Global Compliance & Upgrades

Certifications:

• ATEX 2014/34/EU (Zone 1/21)

• e777乐彩线路检测IECEx IEC 60079 Series

• API 675 (Positive Displacement Pumps)

• e777乐彩线路检测PED 2014/68/EU Category IV

Critical Upgrades:

Support & Service

24/7 Hazardous Response Team

• e777乐彩线路检测Remote SIL diagnostics via VPN

• Critical Spares Program:

• Ex-proof Coriolis meters

• Vapor recovery cartridges

• Hastelloy valves
  Global delivery ≤72h from Shanghai/Rotterdam/Houston hubs

Digital Twin Integration

• Real-time corrosion monitoring

• e777乐彩线路检测Predictive seal replacement alerts

APPLICABLE BARREL TYPE

COMPANY PROFILE

e777乐彩线路检测Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Company Certificate

Our office and workshop

e777乐彩线路检测Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

This is a partial 

service for us 

in China.

Over 30 years of experience, every time we produce in 

e777乐彩线路检测Shanghai, our friends can visit our factory at any time.

Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Our service

Complete solution provided

e777乐彩线路检测Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.

Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.

Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.

Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

http://glzon.en.alibaba.com/

cel: +0086 18016442021