GZM-25H Automatic Pail Filler with a Crown Lid, Touch Screen, Explosion-proof, for Chemical Solvents Chemical Plant_2

2025-05-05 11:35:46 glzon

chemical solvent filling machine,liquid filling machine,water filling machine

GZM-25H Automatic Pail Filler with Crown Lid, Touch Screen, Explosion-Proof for Chemical Solvents


Overview

The GZM-25H is a high-performance, automatic pail filling machine designed for chemical solvents and hazardous liquids in industrial settings. It features explosion-proof construction, a touchscreen interface, and integrated crown lid sealing, making it ideal for chemical plants, petrochemical facilities, and other environments requiring safety, precision, and efficiency.


Key Features

  1. Explosion-Proof Design (ATEX/IECEx Certified)

    • Suitable for Hazardous Zones: Rated for Class I, Division 1, Group D (ATEX Zone 1/21).

    • Intrinsically Safe Components: Prevents sparks or heat-induced ignition in flammable atmospheres.

    • Stainless Steel Construction: 304/316L grade for corrosion resistance and durability.

  2. Precision Filling for Hazardous Liquids

    • Volumetric/Gravimetric Filling:e777乐彩线路检测 Accuracy of ±0.5% for solvents, acids, bases, and other chemicals.

    • Adjustable Flow Control:e777乐彩线路检测 Prevents splashing or foaming during filling.

    • Nozzle Options: Anti-clog, self-venting nozzles for viscous or volatile liquids.

  3. Integrated Crown Lid Sealing

    • Automatic Lid Placement:e777乐彩线路检测 Picks and seals crown lids onto filled pails.

    • Vacuum or Nitrogen Blanketing (Optional): Minimizes vapor buildup and prevents contamination.

    • Sealed Lids: Ensures leak-proof storage and safe transport of hazardous materials.

  4. Touchscreen HMI (Human-Machine Interface)

    • Intuitive Operation:e777乐彩线路检测 Easy programming for fill volumes, lid types, and production batches.

    • Batch Memory: Store settings for multiple products or pail sizes (e.g., 5L, 15L, 25L).

    • Multilingual Support: Customizable languages for global use.

  5. Safety & Compliance

    • ATEX/IECEx Certification:e777乐彩线路检测 Complies with European and international explosion-proof standards.

    • Emergency Stop & Interlocks: Ensures operator safety during unexpected events.

    • Drip Trays & Containment: Captures spills for easy cleanup and environmental protection.

  6. Automation & Integration

    • Conveyor System: Seamlessly connects with upstream (empty pail feeding) and downstream (labeling, palletizing) equipment.

    • Remote Monitoring (Optional):e777乐彩线路检测 IoT-enabled diagnostics for real-time performance tracking.

    • Customizable Output: Integrates with labeling machines, weighing scales, or data logging systems.


Technical Specifications

  • Filling Range: 5–25 liters per pail (adjustable in 0.1L increments).

  • Speed: Up to 600 pails/houre777乐彩线路检测 (depending on pail size and liquid viscosity).

  • Accuracy: ±0.5% of target volume.

  • Power Requirements: 220V/50Hz or 110V/60Hz (customizable).

  • Lid Compatibility: Standard crown lids (diameter: 30–70mm, adjustable).

  • Safety Rating:e777乐彩线路检测 IP65 (dust and water resistant).

  • Explosion-Proof Rating:e777乐彩线路检测 ATEX II 3D / IECEx ia IIB T4.


Operation Steps

  1. Empty Pail Feeding:e777乐彩线路检测 Automated conveyor transports empty pails to the filling station.

  2. Pre-Weighing (Optional): Checks pail weight before filling begins.

  3. Filling: Dispense chemical solvents at controlled flow rates, monitored by load cells or flow meters.

  4. Crown Lid Application:

    • e777乐彩线路检测Lid pickup mechanism retrieves a crown lid.

    • Sealing unit compresses and seals the lid onto the pail.

  5. Post-Weighing (Optional):e777乐彩线路检测 Verifies final weight for quality control.

  6. Discharge: Filled and sealed pails move downstream for labeling, capping, or palletizing.


Applications

  • Chemical Solvents: Acetic acid, ethanol, isopropanol, toluene, etc.

  • Petrochemical Products: Fuels, oils, and hydrocarbons.

  • Industrial Chemicals: Acids, bases, adhesives, and specialty fluids.

  • Pharmaceuticals:e777乐彩线路检测 Solvents and intermediates requiring hazardous area compliance.


Benefits

  1. Safety First: Explosion-proof design ensures compliance with hazardous area regulations.

  2. High Accuracy: Precision filling minimizes product waste and ensures consistent batches.

  3. Efficiency: High-speed operation (up to 600 pails/hour) with automated lid sealing.

  4. User-Friendly: Touchscreen interface simplifies operation and reduces training time.

  5. Low Maintenance:e777乐彩线路检测 Robust stainless steel construction with easy-clean components.

  6. Scalability: Easily integrates with larger production lines for automated workflows.


Why Choose GZM-25H?

The GZM-25H combines explosion-proof safety, precision filling, and integrated crown lid sealinge777乐彩线路检测 into a single, user-friendly solution. Its advanced automation, compliance with ATEX/IECEx standards, and versatility make it perfect for chemical plants, petrochemical facilities, and other hazardous environments. Contact us for a customized quote or demo!

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