High Viscosity Automatic Pail Filling Machine With Capper_2

High Viscosity Automatic Pail Filling Machine with Capper: Efficient, Reliable, and Versatile

Overview

The High Viscosity Automatic Pail Filling Machine with Capper is designed for thick, viscous liquids or semi-solid products. It integrates precision filling and automatic capping into a single, streamlined system, ensuring high accuracy, hygiene, and efficiency. Ideal for industries like food, pharmaceuticals, chemicals, and cosmetics, this machine handles challenging products with ease while maintaining consistency and safety.

Key Features

1. High Viscosity Handling

• Pneumatic Pump System:e777乐彩线路检测 Specifically designed to handle thick, sticky, or semi-solid products (e.g., pastes, gels, lubricants, honey, etc.).

• Adjustable Flow Control: Prevents clogging and ensures smooth dispensing of viscous materials.

• Heavy-Duty Nozzles: Wide-bore nozzles with anti-clog technology for consistent flow.

2. Automatic Capper Integration

• Inline Capping System:e777乐彩线路检测 Seamlessly attaches after filling, applying screw caps, crown lids, or press-on caps.

• Torque Control:e777乐彩线路检测 Adjustable tightening force to avoid over-tightening or cross-threading.

• Compatibility: Suitable for plastic, metal, or composite pail caps.

3. Precision Filling Technology

• Weight-Based Filling: Integrated load cells ensure ±0.5% accuracy by measuring product weight.

• Volumetric Option: Available for applications where weight-based filling is not required.

• Nitrogen Blanketing (Optional): Prevents foaming or oxidation in sensitive products.

4. Stainless Steel Construction (304/316L)

• Corrosion Resistance: Perfect for acidic, alkaline, or corrosive high-viscosity products.

• Sanitary Design:e777乐彩线路检测 Smooth surfaces, no dead legs, and easy-to-clean components for hygiene-critical applications.

• Food-Grade Compatibility: Meets standards for food, pharma, and cosmetics industries.

5. Touchscreen HMI (Human-Machine Interface)

• Intuitive Operation:e777乐彩线路检测 Program fill volumes, capping torque, and batch parameters via a color touchscreen.

• Batch Memory:e777乐彩线路检测 Store settings for multiple products or pail sizes.

• Multilingual Support:e777乐彩线路检测 Customizable languages for global usability.

6. Safety & Compliance

• IP65 Rating:e777乐彩线路检测 Dust and water-resistant for washdown environments.

• ATEX/IECEx Options: Upgradeable for hazardous area compliance (Class I, Division 1).

• Emergency Stop:e777乐彩线路检测 Quick shutdown for operator safety.

7. Optional Add-Ons

• Conveyor Systems: Automate pail feeding and discharge for higher throughput.

• Labeling Machine:e777乐彩线路检测 Apply date codes, batch numbers, or barcodes post-filling.

• Vacuum System: Remove excess air bubbles for foam-sensitive products.

• Temperature Control: Heat or cool viscous products to optimize flow.

Technical Specifications

• Filling Range:e777乐彩线路检测 5–30 liters per pail (customizable for larger sizes).

• Speed: Up to 250 pails/houre777乐彩线路检测 (depending on product viscosity and capping type).

• Accuracy: ±0.5% of target weight or volume.

• Power Requirements: 220V/50Hz or 110V/60Hz (customizable).

• Material: 304/316L stainless steel (food-grade option available).

• Capping Torque: Adjustable from 2–15 Nm (customizable for higher torques).

• Safety Rating: IP65 (dust and water resistant).

Operation Steps

1. Empty Pail Feeding:e777乐彩线路检测 Manual placement or automated conveyor feeds empty pails to the machine.

2. Filling: The viscous product is dispensed at a controlled rate using the pneumatic pump system. Weight sensors ensure precise fill volumes.

3. Capping:e777乐彩线路检测 The automatic capper applies and tightens the lid to the specified torque.

4. Discharge:e777乐彩线路检测 Filled and capped pails are moved downstream for labeling, coding, or packaging.

Applications

• Food Industry:e777乐彩线路检测 Honey, peanut butter, sauces, jams, and grease.

• Pharmaceuticals: Creams, ointments, gels, and semi-solid medications.

• Chemicals:e777乐彩线路检测 Lubricants, adhesives, sealants, and industrial pastes.

• Cosmetics: Lotions, creams, shampoos, and body butter.

• Industrial Products:e777乐彩线路检测 Grease, waxes, and thick coatings.

Benefits

1. Efficiency: Simultaneous filling and capping reduce labor costs and cycle times.

2. Versatility:e777乐彩线路检测 Handles a wide range of viscous products with minimal adjustments.

3. Precision: High accuracy ensures consistent fill weights and secure capping.

4. Hygiene: Stainless steel construction and sanitary design meet strict industry standards.

5. User-Friendly: Touchscreen interface and automated processes minimize training requirements.

6. Scalability: Optional add-ons allow the machine to grow with your production needs.

Why Choose This Machine?

The High Viscosity Automatic Pail Filling Machine with Capper combines robust performance with ease of use, making it ideal for businesses dealing with challenging, thick products. Its integrated filling and capping system, precision controls, and hygienic design ensure reliable operation, reduced waste, and compliance with industry standards. Perfect for manufacturers seeking a future-proof solutione777乐彩线路检测 that balances efficiency, accuracy, and cost-effectiveness.

e777乐彩线路检测Contact us today for a customized quote or to learn more about our high-viscosity filling solutions!