Automatic Explosion-proof Detergent Coating Multifunctional Liquid Filling Machine

Automatic Explosion-Proof Detergent & Coating Multifunctional Liquid Filling Machine

Overview:

The automatic explosion-proof liquid filling machine is designed for safe, precise, and efficient filling of flammable or hazardous liquids such as detergents, coatings, solvents, adhesives, or industrial chemicals. Certified for use in ATEX Zone 1/21 or Zone 2/22 environments, this machine combines high-speed operation, multifunctional versatility, and robust safety features to meet the demands of explosive atmospheres. It is ideal for industries like chemical manufacturing, paint production, pharmaceuticals, or household cleaning products.

Key Features:

1. Explosion-Proof Design:

• ATEX/IECEx Certification:e777乐彩线路检测 Compliant with Zone 1/21 or Zone 2/22 hazardous area standards.

• Spark-Resistant Construction: All electrical components are encapsulated or intrinsically safe.

• Static Grounding System: Eliminates static buildup during filling to prevent ignition risks.

2. Multifunctional Compatibility:

• Wide Product Range: Suitable for detergents, coatings, viscous liquids (up to 10,000 cP), and foaming materials.

• Adjustable Fill Parameters:e777乐彩线路检测 Set fill volumes, weights, or rates via touchscreen HMI.

• Nitrogen Blanketing (Optional): Inert gas purging to prevent foaming or oxidation.

3. Precision Filling:

• Weight-Based Accuracy:e777乐彩线路检测 High-precision load cells (±0.1% accuracy) ensure consistent fill levels.

• Drip-Free Nozzles:e777乐彩线路检测 Prevents dripping after filling, reducing mess and cross-contamination.

• Anti-Foam Technology: Specialized nozzles minimize air entrapment and foam during filling.

4. High Throughput:

• Fast Cycle Times: Fills up to 60 pails per hour (semi-auto) or 120+ pails per hour (fully auto).

• Continuous Operation:e777乐彩线路检测 Fully automatic models support unattended operation with conveyor systems.

5. Safety & Compliance:

• Emergency Stop Function:e777乐彩线路检测 Instantly halts operation in case of emergencies.

• Overfill Protection: Automatically stops filling if preset limits are exceeded.

• Spill Containment: Drip trays or enclosed filling areas catch accidental spills.

6. User-Friendly Operation:

• Touchscreen HMI:e777乐彩线路检测 Intuitive interface for setting parameters, monitoring batches, and troubleshooting.

• Foot Pedal Control:e777乐彩线路检测 Hands-free start/stop for manual operation.

• Quick Changeover: Tool-free nozzle and hose replacement for different container sizes or products.

7. Customization Options:

• Automated Capping:e777乐彩线路检测 Integrated capping system for sealed containers.

• Labeling Integration (Optional): Apply barcodes, batch numbers, or expiration dates.

• Heated Jackets (Optional):e777乐彩线路检测 Maintain optimal temperature for viscous or temperature-sensitive materials.

8. Maintenance & Cleanliness:

• Self-Purging Function: Automatically cleans the nozzle after each cycle.

• Tool-Free Cleaning: Quick-disassembly nozzles and hoses for easy maintenance.

• IP65/69K Rating:e777乐彩线路检测 Dust and water resistance for harsh environments.

9. Versatility:

• Container Flexibility:e777乐彩线路检测 Accommodates various container sizes (e.g., 5L to 20L pails, bottles, or cans).

• Viscosity Handling: Efficiently fills thin liquids, thick gels, or pastes.

• Multi-Product Support:e777乐彩线路检测 Program different fill recipes for diverse formulations.

Applications:

• Detergents & Cleaning Products: Filling liquid soaps, disinfectants, or cleaners.

• Coatings & Paints:e777乐彩线路检测 Dispensing viscous or thixotropic materials.

• Adhesives & Sealants:e777乐彩线路检测 Filling industrial adhesives or sealants.

• Pharmaceuticals: Packaging suspensions, creams, or lotions.

• Industrial Chemicals:e777乐彩线路检测 Handling solvents, oils, or corrosive liquids.

Operation Steps:

1. Container Loading: Empty container (pail, bottle, or can) is placed on the weighing platform (manually or via conveyor).

2. Nozzle Positioning:e777乐彩线路检测 Telescopic nozzle extends into the container to minimize splashing and foam.

3. Filling:e777乐彩线路检测 The machine fills the container to the preset weight using load cells.

4. Foam Control (Optional): Nitrogen blanketing or anti-foam nozzles reduce air entrapment.

5. Sealing & Capping (Optional):e777乐彩线路检测 Automated or manual capping applies a sealed lid.

6. Container Removal: Filled container is removed manually or transferred via conveyor.

7. Cleanup (Optional): Nozzle self-purges or undergoes manual cleaning.

Benefits:

1. Safety: ATEX certification, spark-resistant design, and static grounding ensure safe operation in hazardous environments.

2. Accuracy: Weight-based filling ensures precise dosing, reducing overfilling and material waste.

3. Speed: High throughput (60–120 containers/hour) improves productivity.

4. Flexibility: Handles viscous, thixotropic, or foaming liquids with ease.

5. Ease of Use:e777乐彩线路检测 Touchscreen HMI and foot pedal control simplify operation.

6. Low Maintenance: Tool-free cleaning and durable construction minimize downtime.

7. Customization:e777乐彩线路检测 Optional features like nitrogen blanketing and automated capping enhance functionality.

Why Choose This Machine?

This automatic explosion-proof liquid filling machine combines safety, precision, and multifunctional versatility into a reliable solution for filling hazardous or flammable liquids. With features like ATEX compliance, weight-based accuracy, and anti-foam nozzles, it addresses the unique challenges of explosive atmospheres while ensuring operator safety and compliance. Its user-friendly design and customization optionse777乐彩线路检测 make it ideal for small to medium-scale production in demanding industries.

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