Fully Automatic Multi-head Filling Machine for Filling 18L Liquid Fertilizer

Fully Automatic Multi-Head Filling Machine for 18L Liquid Fertilizer

Overview:

The Fully Automatic Multi-Head Filling Machine is designed for high-speed, precise filling of 18L liquid fertilizer into containers such as drums, cans, or IBC totes. With multi-head configurations (e.g., 2, 4, or 6 heads), this machine ensures efficient production while maintaining accuracy and safety in handling corrosive or viscous liquids. It is ideal for agrochemical, agricultural, and industrial applications requiring reliable, automated fillinge777乐彩线路检测 of large volumes.

Key Features:

1. Multi-Head Design:

• High Throughput: Simultaneously fill multiple containers (e.g., 2, 4, or 6 heads) to increase productivity.

• Modular Configuration: Customizable head count based on production requirements.

2. High Precision Filling:

• Accuracy: ±0.5% filling precision, ensuring consistent 18L fills.

• Mass Flow Meters/Load Cells: Weigh-based or volumetric metering for precise control.

• Adjustable Fill Speed:e777乐彩线路检测 Prevents splashing, foaming, or air entrapment in viscous fertilizers.

3. Corrosion-Resistant Construction:

• Stainless Steel (304/316): Chemical-resistant materials for compatibility with liquid fertilizers.

• PTFE/FKM Seals:e777乐彩线路检测 High-performance seals for durability and leak prevention.

4. Splash-Proof & Drip-Free Technology:

• Anti-Drip Valves:e777乐彩线路检测 Eliminate dripping after filling.

• Telescopic Nozzles: Extend directly into containers to minimize splashing.

• Vacuum Breakers: Ensure clean breakoff without dripping.

5. Fully Automatic Operation:

• Conveyor Integration:e777乐彩线路检测 Automatic container loading, filling, and unloading.

• Foot Pedal/Photoelectric Sensors: Start filling manually or automatically detect containers.

• PLC Touchscreen HMI:e777乐彩线路检测 User-friendly interface for setting fill volumes, speed, and cycle parameters.

6. Safety & Compliance:

• ATEX/IECEx Certification (Optional):e777乐彩线路检测 For use in hazardous environments.

• Nitrogen Blanketing (Optional):e777乐彩线路检测 Inert gas purging to prevent oxidation or evaporation.

• Emergency Stop & Interlocks:e777乐彩线路检测 Ensure operator and equipment safety.

7. Viscous Liquid Handling:

• Positive Displacement Pumps:e777乐彩线路检测 Handle high-viscosity fertilizers (e.g., up to 2000 cP).

• Heated Jackets (Optional): Prevent clogging for cold or crystallizing liquids.

8. Customization Options:

• Container Size Compatibility:e777乐彩线路检测 Suitable for 18L drums, cans, or IBC totes (customizable).

• Capping & Labeling Integration:e777乐彩线路检测 Optional modules for automatic capping and labeling.

• Chemical Injection (Optional): For blending or diluting liquids during filling.

9. Ease of Maintenance:

• Tool-Free Access:e777乐彩线路检测 Quick disassembly for cleaning hoses, nozzles, and filters.

• Self-Purge Function:e777乐彩线路检测 Automatically cleans the filling nozzle after each cycle.

10. Environmental Considerations:

• Spill Containment: Drip trays or catch basins collect accidental spills.

• Energy Efficiency:e777乐彩线路检测 Low-power operation and energy-saving modes.

Applications:

• Agrochemical Industry: Filling liquid fertilizers, pesticides, and herbicides.

• Agricultural Products: Packaging water-soluble fertilizers, plant nutrients, and soil additives.

• Industrial Chemicals:e777乐彩线路检测 Dispensing corrosive or viscous liquids like acids, bases, and solvents.

• Food & Beverage:e777乐彩线路检测 Filling oils, sauces, or syrups in large containers.

Operation Steps:

1. Container Loading: Empty containers are placed on an infeed conveyor.

2. Automatic Positioning:e777乐彩线路检测 The multi-head system positions nozzles over each container.

3. Precision Filling:e777乐彩线路检测 The machine fills each container to the preset volume (e.g., 18L) using mass flow meters or load cells.

4. Nozzle Retraction:e777乐彩线路检测 Anti-drip valves and vacuum breakers ensure a clean breakoff.

5. Container Unloading:e777乐彩线路检测 Filled containers move to an outfeed conveyor for capping, labeling, or further processing.

6. Cleanup (Optional): Nozzles self-purge or undergo manual cleaning to prevent cross-contamination.

Benefits:

1. High Throughput:e777乐彩线路检测 Multi-head design significantly increases production speed.

2. Precision & Consistency:e777乐彩线路检测 Accurate filling reduces product waste and ensures quality.

3. Corrosion Resistance:e777乐彩线路检测 Stainless steel and chemical-resistant seals handle aggressive liquids.

4. Safety:e777乐彩线路检测 Optional ATEX certification and anti-drip technology ensure safe operation.

5. Ease of Use:e777乐彩线路检测 Fully automatic operation with intuitive touchscreen controls.

6. Versatility: Customizable for different container sizes, viscosities, and products.

7. Low Maintenance: Tool-free access and self-cleaning functions reduce downtime.

8. Compliance: Meets global standards (e.g., CE, ISO, GMP).

Why Choose This Machine?

The Fully Automatic Multi-Head Filling Machine is the perfect solution for high-volume filling of 18L liquid fertilizer and other viscous or corrosive liquids. Its combination of precision, speed, and safety makes it ideal for agrochemical, agricultural, and industrial applications. Whether you need to fill drums, cans, or IBC totes, this machine delivers efficient, reliable, and compliant performance.

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