Heavy-Duty 200L Dual-Head Liquid Filling Machine

Heavy-Duty 200L Dual-Head Liquid Filling Machine

Overview

The 200L Dual-Head Liquid Filling Machine is a high-capacity, industrial-grade solution designed for efficient and precise filling of liquids, chemicals, oils, and other fluids into containers up to 200 liters. With its dual-head configuration, this machine can simultaneously fill two containers, doubling productivity while ensuring accuracy and consistency. Ideal for industries such as chemical manufacturing, food processing, pharmaceuticals, and bulk liquid packaging, it combines robust construction with advanced automation.

Key Features

1. Dual-Head Design

• Parallel Filling:e777乐彩线路检测 Two independent filling heads allow simultaneous filling of two containers, maximizing throughput.

• Adjustable Heads:e777乐彩线路检测 Customizable for different container sizes (e.g., drums, IBCs, or large bottles).

2. High-Capacity & Heavy-Duty Construction

• 200L Capacity:e777乐彩线路检测 Handles large volumes per fill cycle (up to 200 liters per container).

• Stainless Steel Frame: 304/316L stainless steel for corrosion resistance and durability in harsh environments.

• ATEX Compliance:e777乐彩线路检测 Suitable for hazardous or explosive atmospheres (optional).

3. Precision Filling Technology

• Load Cell Weighing System: ±0.5% accuracy for consistent fill levels.

• Flow Control: Variable speed filling with adjustable flow rates to prevent splashing or foaming.

• Nozzle Design: Anti-corrosion, self-venting nozzles for clean, drip-free filling.

4. Automation & Efficiency

• PLC Touchscreen Interface:e777乐彩线路检测 Easy programming for fill volumes, speeds, and container types.

• Automated Conveyor Integration:e777乐彩线路检测 Seamlessly integrates with conveyor systems for continuous operation.

• Batch Memory:e777乐彩线路检测 Store settings for multiple products or container sizes.

5. Safety & Environmental Control

• Spill Prevention: Vacuum or pressure filling options to minimize spills and fumes.

• Dust & Fume Extraction: Integrated system for capturing airborne particles during filling.

• Emergency Stop & Safety Sensors:e777乐彩线路检测 Prevents overfilling and operator injury.

6. Customization Options

• Material Compatibility: Suitable for acids, bases, solvents, oils, and viscous liquids.

• Nitrogen Blanketing (Optional): Prevents oxidation or contamination during filling.

• RFID/Barcode Reading:e777乐彩线路检测 For tracking batches, expiration dates, or product identification.

Technical Specifications

• Filling Range: 1–200 liters per container (adjustable in 0.1L increments).

• Accuracy:e777乐彩线路检测 ±0.5% of target volume.

• Speed: Up to 60–120 containers/houre777乐彩线路检测 (depending on container size and liquid viscosity).

• Power Requirements:e777乐彩线路检测 220V/50Hz or 110V/60Hz (customizable).

• Safety Rating: IP65 (dust and water resistant).

• Material Compatibility: Stainless steel, optional Hastelloy or PTFE coatings for aggressive chemicals.

Operation Steps

1. Container Positioning:e777乐彩线路检测 Automated conveyor aligns containers under the dual filling heads.

2. Pre-Weighing: The system checks the container weight before filling begins.

3. Filling: Dual heads dispense liquid at controlled flow rates, monitored by load cells.

4. Post-Weighing: Final weight verification ensures each container meets the target volume.

5. Sealing & Capping (Optional): Integrated sealing or capping modules secure containers after filling.

6. Discharge: Filled containers are transported downstream for labeling, palletizing, or storage.

Applications

• Chemicals & Petrochemicals: Filling drums, IBCs, or tanks with solvents, acids, and bases.

• Food & Beverage: Edible oils, syrups, sauces, and bulk liquid food products.

• Pharmaceuticals:e777乐彩线路检测 High-purity liquids, APIs, and sterile solutions.

• Oils & Lubricants:e777乐彩线路检测 Engine oils, hydraulic fluids, and greases.

• Agriculture: Fertilizers, pesticides, and crop protection chemicals.

• Industrial Cleaning:e777乐彩线路检测 Detergents, disinfectants, and specialty cleaners.

Benefits

1. High Throughput:e777乐彩线路检测 Dual-head design doubles productivity compared to single-head machines.

2. Versatility: Handles a wide range of liquids and container sizes with customizable settings.

3. Accuracy: Advanced weighing and flow control ensure precise fill volumes.

4. Safety: Hazardous area compliance and spill prevention protect operators and equipment.

5. Low Maintenance: Robust stainless steel construction and automated cleaning systems reduce downtime.

6. Scalability: Easily integrates with larger production lines or additional processes (e.g., capping, labeling).

Why Choose This Machine?

This 200L Dual-Head Liquid Filling Machine is built for industrial-grade reliability, combining speed, precision, and safety for high-volume liquid filling applications. Whether you need to package chemicals, oils, or food products, its heavy-duty design and advanced automation make it the ideal choice for demanding environments. Contact us for a tailored quote or consultation!

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