Low-Level (Fully Automated) Palletizer

Fully Automated Low-Level Palletizer: Technical Documentation

Performance Features

• Intuitive Touchscreen Control: Human-machine interface (HMI) displays real-time production speed, fault diagnostics, and system status.

• PLC-Controlled Precisione777乐彩线路检测: Manages box sorting, layer stacking, and pallet feeding/discharge via programmable logic.

• Flexible Stacking Modes: Adjust stacking patterns (e.g., columnar, interlocked) directly on the HMI without hardware changes.

• Brake Motor System: Ensures precise box positioning on the conveyor.

• High-Capacity Pallet Storage: Holds 8–15 empty pallets for continuous operation.

Applicationse777乐彩线路检测: Corrugated boxes, plastic crates, barrels, bags.

Technical Specifications

Workflow Description

1. Box Input System

• Box Conveyore777乐彩线路检测: Orients and sorts boxes into preset patterns using forced steering mechanisms.

• Sequencing Unit: Pneumatic cylinders push sorted boxes into a lift to form layered groups (e.g., 3 columns per layer).

2. Palletizing Mechanism

• Layer Transfer: A servo-driven elevator lifts sorted layers and positions them over the pallet.

• Stacking Motione777乐彩线路检测: Frequency-controlled motors and chains enable smooth vertical/horizontal movements.

• Compressione777乐彩线路检测: Ensures stable stacking with adjustable pressure.

3. Pallet Handling

• Pallet Feeder: Motorized rack dispenses pallets on demand.

• Pallet Discharge: Completed stacks (up to 8 layers) are conveyed to a pickup zone.

Key Advantages

1. Zero Downtime: Switch stacking patterns without mechanical adjustments.

2. Energy Efficiencye777乐彩线路检测: Optimized motor systems reduce power consumption by 20% vs. competitors.

3. Space-Saving Design: Compact footprint (4.5×3.2m) suits small to mid-sized facilities.